I am looking for an opinion. I have installed a 4˝x8˝ porcelain outdoors with thinset with 1/4˝ joint. I wanted to grout the old fashioned way with our mud cement – with extra Portland – cleaned with sawdust. I feel that the joints were full years ago. Thank you so much, I look forward to your opinion.
While the system of grout you described may work well, depending on your ratio of materials, many of the modern grouts available today have been engineered to stand up to harsh climates and use.
Reading and following manufacturers’ instructions carefully, along with a little practice, will produce full joints and great results with today’s materials. I suggest checking with the setting material company that makes the thinset you’ll be using for their suggestions of grout for your installation.
Regardless which grout system you use, an exterior installation has many critical elements that must be addressed. Please refer to the Tile Council of North America Handbook For Ceramic, Glass and Stone Tile Installation for the appropriate method, details and materials for this installation.
Mark Heinlein is Training Director for the National Tile Contractors Association. He is Certified Tile Installer #1112 and currently a Ceramic Tile Education Foundation evaluator for the Certified Tile Installer program. Heinlein was the owner of Mark Heinlein Surfaces of Negaunee, Michigan.